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To Prepare Thumb Drive for Floppy Emulator (Legacy OmniTurn CNC)

The emulator ships with a formatted USB thumb drive pre-loaded with software which can be used to boot your CNC in case the hard drive fails, plus software to reformat and restore your hard drive.
If the original thumb drive is lost or damaged you can prepare a new one or order a replacement.
To prepare a new thumb drive,there are five basic steps as follows. (Or you can order a replacement):
  1. Download and install the floppy emulator software.
  2. Download the disk images to Downloads folder.
  3. Extract the disk images.
  4. Prepare the new thumb drive.
    1. Insert the Thumb Drive in Windows PC
    2. Start the Emulator Program
    3. Format the Thumb Drive
  5. Copy the images to the thumb drive. (Optional)

Detailed instructions for Steps 3 - 5 are illustrated below.


Step 3: Extract the Disk Images


  1. Right-click anywhere on your desktop, then select "New", then click "Folder". Name the folder "Images".
  2. Navigate to downloaded images.exe, select the file, hold left-button and drag images.exe to "Images" folder.
  3. Double-click images.exe, then click Extract to extract the files.

1. Create New Folder

Win10: Create New Folder

1. Right-click on desktop, then select "New", "Folder". Name the folder "Images".

2. Move Disk Images

Win10: Move Disk Images

2. Navigate to downloaded images.exe, select the file, and drag images.exe to "Images" folder.

3. Extract Disk Images

Win10: Extract Disk Images

3.Double-click images.exe, then click Extract.


Step 4. Prepare the New Thumb Drive


Insert the thumb drive in Windows PC, then start the emulator program

1. Click "Start"

Win10: Start Programs

1. Click Start, then click All Programs.

2. Select ipcas GmbH Folder

Win10: Select ipcas GmbH Folder

Click ipcas GmbH.

3. Select Emulator Folder

Win10: Select Emulator Folder

Click USB Floppy Emulator Folder

4. Run Emulator Program

Win10: Run Emulator Program

Double click USB Floppy Manager

Format the Thumb Drive
  1. Select the USB drive. The left-hand pane will show the USB drives that are connected. If there are more than one, select the one you want to use. The right pane is blank.
  2. Click “USB Flash Drive” tab at the top of the screen, then click “Format”. A dialog box should pop up.
  3. Verify that the floppy format is set to 1.44m, the number of floppies is 100, and the "Quick Format" box is checked, then click "Begin to Format".
  4. A warning dialog should appear; Click OK to start the format.
  5. After a few moments the “Format complete” message will appear. Click OK.
  6. The right pane is now filled with statistics on the 100 virtual disks just created. This thumb drive is now prepared for program backup. If you want to use it to reformat your hard drive, or update your exec, proceed to Step 5, below.

1. Select the USB drive

Win10: Format Thumb Drive - 1 of 6

1. Select the USB drive.

2. Click USB Flash Drive

Win10: Format Thumb Drive - 2 of 6

2. Click USB Flash Drive, then click Format.

3. Select options; Begin Format

Win10: Format Thumb Drive - 3 of 6

3. Select options shown, then click Begin Format.

4. Click "OK"

Win10: Format Thumb Drive - 4 of 6

4. Click OK to start the format.

5. Format complete

Win10: Format Thumb Drive - 5 of 6

5. When "Format complete" appears, click OK.

6. One hundred floppies

Win10: Format Thumb Drive - 6 of 6

6. Statistics on 100 virtual disks.


Step 5. Write the Images to the Thumb Drive (Optional)


The following steps describe adding software (images) to the thumb drive which will allow you to reformat the OmniTurn hard drive, or update the OmniTurn system on your hard drive.
These steps are not necessary for using the formatted thumb drive for program backup.

To write images, insert a formatted thumb drive in Windows PC, then start the emulator program
(see Step 4, above).
  1. Select disk 001.
  2. Click the "Single" tab at top of the screen. Click "Write image file"; an explorer pane will pop up.
  3. Navigate to the images at Desktop\Emulator\images. Select the image file that matches your OmniTurn, then click Open. The table below lists all images and types of machine.
  4. The dialog box should disappear and the statistics for virtual disk should now show that it’s almost full.

1. Select disk 001

Win10: Write Images to Thumb Drive - 1 of 4

1. Select disk 001.

2. Click the "Single" tab

Win10: Write Images to Thumb Drive - 2 of 4

2. Click the "Single" tab at top of the screen. Click "Write image file"; an explorer pane will pop up.

3. Navigate to the images

Win10: Write Images to Thumb Drive - 3 of 4

3. Navigate to the images at Desktop\Emulator\images. Select the image file that matches your OmniTurn, then click Open. Table below lists all images and types of machine.

4. The dialog box should disappear

Win10: Write Images to Thumb Drive - 4 of 4

4. The dialog box should disappear and the statistics for virtual disk 001 should now show that it’s 83% full.

To recreate the thumb drive that ships with new emulator, write all the image files in the list to the drive according to their initial number: That is, write 1-5hpgt.img to disk 001; write 2-5hpatt.img to disk 002, 3-baum.img to disk 003, and so on. The table below lists all images and types of machine.
Table: All images and types of machine
Image Machine
1-5hpgt.img 5hp inverter drive for GT
2-5hpatt.img 5hp inverter drive for Attachment
3-baum.img Baumuller C-Axis
4-indr.img Indramat C-axis
5-yaskc.img Yaskawa C-Axis
6-2axhd.img Oldest 2-axis control
7-genhd.img hdsu3.3.6
ImageMachine
8-sysatt.img System disk for inverter attachment
9-sysbum.img System disk for Baumuller C-Axis
10-sysgt.img System disk for inverter GT
11-sysindr.img System disk for Indramat C-Axis
12-sys2ax.img System disk for pre-1994 "2ax"
13-sysyas.img System disk for Yaskawa C-Axis
14-vgaupd.img Update disk for all execs


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